Hastelloy C4 Welding Electrode — AWS A5.11 ENiCrMo-7 Coated Electrode Supplier

Nicorex Alloys is a trusted supplier of Hastelloy C4 coated electrodes in Mumbai, India. It is the most microstructurally stable nickel-chromium-molybdenum welding electrode in the C-family. With 14-17% Mo and 14-18% Cr in near-equal balance, the weld deposit handles both oxidising and reducing acids, chloride pitting, and stress corrosion cracking.

We stock all four standard diameters (2.4 mm, 3.2 mm, 4.0 mm, and 4.7 mm) and supply them with mill test certificates and competitive pricing. Our ISO 9001 certification underpins consistent product quality and reliable service. Classified as ENiCrMo-7 under AWS A5.11 / ASME SFA 5.11 (UNS W86455), this flux-coated SMAW consumable resists grain-boundary precipitate formation in the weld heat-affected zone, the failure mode that limits C-276 and C-22 in as-welded service. Service temperature up to 1900°F (1038°C). Varestraint hot-cracking tests rank C-4 as having the lowest hot-cracking tendency of all C-family alloys (Cieslak et al., Metallurgical Transactions A, 1986). C-4 avoids embrittling constituents entirely. That means no mandatory post-weld heat treatment, no sensitisation concern, and no heat-input restrictions during SMAW. The flux coating provides smooth arc initiation, stable arc characteristics, easy slag removal, and reliable all-position performance, including vertical-up and overhead.

For chemical plants running continuous HCl/H₂SO₄ service, this translates to faster turnaround, lower welding procedure qualification costs, and reduced downtime during maintenance campaigns. No PWHT cycle, no special interpass controls, no sensitisation testing required. DCEP polarity, all standard diameters in stock, ASME IX F-43 qualified. Contact Nicorex Alloys for a quotation.

Hastelloy C4 Welding Electrode

Specifications & Classifications of Hastelloy C4 (ENiCrMo-7) Welding Electrode

Key specifications of Hastelloy C4 (ENiCrMo-7) welding electrode, detailing essential properties for SMAW applications and performance:
AWS Classification ENiCrMo-7
ASME Classification SFA 5.11 ENiCrMo-7
UNS Number (Electrode) W86455
UNS Number (Base Metal) N06455
DIN / Werkstoff 2.4610 (Kennblatt 02267.05)
Welding Process SMAW / Stick Welding
Polarity DCEP (DC Electrode Positive)
Positions All positions; out-of-position capable per Haynes
ASME IX F-Number F-43
ASME IX A-Number N/A (non-ferrous per QW-442)
Matching TIG/MIG Wire ERNiCrMo-7 (AWS A5.14)
ENiCrMo-7 is the AWS classification for the Hastelloy C4 coated electrode. The F-43 grouping allows substitution flexibility within ASME IX welding procedure qualifications. A-Number is N/A because nickel-base filler metals are non-ferrous per QW-442.

Chemical Composition of Hastelloy C4 Welding Electrode Weld Deposit

Chemical composition of Hastelloy C4 welding electrode weld metal, detailed according to AWS A5.11 weld deposit composition requirements:
Nickel (Ni) Chromium (Cr) Molybdenum (Mo) Iron (Fe) Cobalt (Co) Manganese (Mn) Titanium (Ti) Tungsten (W) Silicon (Si) Carbon (C) Phosphorus (P) Sulfur (S)
Balance (~65%) 14.0-18.0 14.0-17.0 3.0 max 2.0 max 1.0 max 0.70 max 0.50 max 0.20 max 0.015 max 0.04 max 0.03 max
Cr 14-18% + Mo 14-17% in near-equal balance gives dual resistance to both oxidising and reducing acids. Fe at 3.0% max eliminates the iron-induced sensitisation path that plagues C-276 (7% Fe). Ti (0.70% max) stabilises against grain-boundary carbide precipitation. W at 0.50% max (essentially zero) means no μ-phase, unlike C-276 with 3-4.5% W. Ultra-low C (0.015%) further prevents sensitisation.

Mechanical Properties of Hastelloy C4 (ENiCrMo-7) Weld Metal

Mechanical characteristics of Hastelloy C4 (ENiCrMo-7) weld metal, specified according to AWS A5.11 in solution-annealed condition:
Property Tensile Strength (min) Elongation (min)
Value 690 MPa (100,000 psi) 25%

Yield strength for the ENiCrMo-7 weld deposit is not published by the manufacturer. For WPS qualification, perform all-weld-metal tensile tests per ASME IX QW-150. The 25% elongation confirms excellent ductility for thermal cycling service, where joints must absorb expansion and contraction without cracking.

Base Metals Compatible with Hastelloy C4 (ENiCrMo-7) Electrode

Category Base Metal / Alloy UNS Applicable ASTM Standards / Notes
Primary Alloy Hastelloy C-4 N06455 ASTM B574, B575, B619, B622, B626
Ni-Cr-Mo Alloys Hastelloy C-276 N10276 Compatible Ni-Cr-Mo alloy
Ni-Cr-Mo Alloys Hastelloy C-22 N06022 Compatible Ni-Cr-Mo alloy
Ni-Cr-Mo Alloys Hastelloy C-2000 N06200 Compatible Ni-Cr-Mo alloy
Ni-Cr-Mo Alloys Alloy 625 N06625 Compatible Ni-Cr-Mo alloy
Dissimilar Joints Carbon Steel — Welding with Hastelloy C-4
Dissimilar Joints Stainless Steel 304 S30400 C-4 to SS 304 welding
Dissimilar Joints Stainless Steel 316 S31600 C-4 to SS 316 welding
Dissimilar Joints Stainless Steel 317 S31700 C-4 to SS 317 welding
Filler Metal Option ENiCrMo-7 — Used for C-4 to C-276 joints
Filler Metal Option ENiCrMo-4 — Alternative for C-4 to C-276 joints; follow WPS requirements
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Industries & Applications of Hastelloy C4 Welding Electrode

Hastelloy C4 welding electrodes provide reliable, corrosion-resistant performance for demanding chemical, pharmaceutical, and pollution-control equipment fabrication and repairs.
Industrial Applications

Available Sizes & Welding Parameters for Hastelloy C4 Stick Electrode

Nicorex Alloys offers Hastelloy C4 (ENiCrMo-7) SMAW stick electrodes in multiple diameters with defined operating currents and parameters:
Diameter (mm) Diameter (in) Length Pack Amps Polarity Best For
2.4 3/32 254 mm 2.3 kg 40-70 DCEP Root passes, thin wall, tight access
3.2 1/8 356 mm 4.5 kg 70-100 DCEP General-purpose pipe & plate
4.0 5/32 356 mm 4.5 kg 80-140 DCEP Fill passes, sections 6 mm+
4.7 3/16 356 mm 4.5 kg 120-150 DCEP Heavy plate, flat buildup & cladding
Stringer beads with minimal weave are recommended. Interpass temperature below 200°F (93°C). All four diameters are in stock. Sealed canisters, custom packaging for bulk orders.

Storage & Handling of Hastelloy C4 Coated Electrodes

Store sealed canisters in dry conditions. After opening, transfer to holding oven at 250-400°F (121-204°C). If moisture is suspected, recondition at 600-700°F (316-371°C) for 1-2 hours. Maximum 3 reconditioning cycles. Use a heated quiver at 70-130°C during field operations. No preheat is typically required. Moisture in nickel alloy flux causes porosity and worm-tracking.

To order Hastelloy C4 Electrode, follow these 9 important instructions:

To order ENiCrMo-10 welding electrodes from Nicorex Alloys, provide the following 7 documents:

Frequently Asked Questions

What is the difference between the Hastelloy C4 coated electrode and C276 coated electrode?
C-4 (ENiCrMo-7) has no tungsten and lower iron (3% vs 7%), giving superior HAZ stability with no PWHT needed. C-276 (ENiCrMo-4) contains 3-4.5% W and higher Fe, making it more versatile for wet chlorine gas but requiring controlled heat input to avoid sensitisation.
Yes. Haynes states the coating is developed for great operability in out-of-position welding. Use 2.4 mm and 3.2 mm for vertical-up and overhead.
No. C-4’s microstructural stability means joints maintain full corrosion resistance as-welded. No PWHT, no sensitisation concern, no heat-input restrictions.
Yes. ENiCrMo-7 overlays carbon and stainless steels for corrosion resistance without full solid C-4 construction. A cost-effective alternative for large vessels.
Above ~5% HCl, C-4 dramatically outperforms stainless steels and Alloy 625. Up to the 20% azeotrope, corrosion rates remain low. For concentrated HCl beyond 20%, consider ENiMo-10 (Alloy B-3) with higher Mo.

DCEP. Current: 40-70 A (2.4 mm), 70-100 A (3.2 mm), 80-140 A (4.0 mm), 120-150 A (4.7 mm). Stringer beads, minimal weave, interpass below 200°F (93°C).

Yes. ENiCrMo-7 joins C-4 to 304, 316, 317 stainless and carbon steels. The nickel-rich deposit prevents carbon migration and maintains corrosion resistance at the fusion line. Qualify per ASME IX with the actual base metal combination.

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