Hastelloy C4 Welding Electrode — AWS A5.11 ENiCrMo-7 Coated Electrode Supplier
Nicorex Alloys is a trusted supplier of Hastelloy C4 coated electrodes in Mumbai, India. It is the most microstructurally stable nickel-chromium-molybdenum welding electrode in the C-family. With 14-17% Mo and 14-18% Cr in near-equal balance, the weld deposit handles both oxidising and reducing acids, chloride pitting, and stress corrosion cracking.
We stock all four standard diameters (2.4 mm, 3.2 mm, 4.0 mm, and 4.7 mm) and supply them with mill test certificates and competitive pricing. Our ISO 9001 certification underpins consistent product quality and reliable service. Classified as ENiCrMo-7 under AWS A5.11 / ASME SFA 5.11 (UNS W86455), this flux-coated SMAW consumable resists grain-boundary precipitate formation in the weld heat-affected zone, the failure mode that limits C-276 and C-22 in as-welded service. Service temperature up to 1900°F (1038°C). Varestraint hot-cracking tests rank C-4 as having the lowest hot-cracking tendency of all C-family alloys (Cieslak et al., Metallurgical Transactions A, 1986). C-4 avoids embrittling constituents entirely. That means no mandatory post-weld heat treatment, no sensitisation concern, and no heat-input restrictions during SMAW. The flux coating provides smooth arc initiation, stable arc characteristics, easy slag removal, and reliable all-position performance, including vertical-up and overhead.
For chemical plants running continuous HCl/H₂SO₄ service, this translates to faster turnaround, lower welding procedure qualification costs, and reduced downtime during maintenance campaigns. No PWHT cycle, no special interpass controls, no sensitisation testing required. DCEP polarity, all standard diameters in stock, ASME IX F-43 qualified. Contact Nicorex Alloys for a quotation.
Specifications & Classifications of Hastelloy C4 (ENiCrMo-7) Welding Electrode
| AWS Classification | ENiCrMo-7 |
|---|---|
| ASME Classification | SFA 5.11 ENiCrMo-7 |
| UNS Number (Electrode) | W86455 |
| UNS Number (Base Metal) | N06455 |
| DIN / Werkstoff | 2.4610 (Kennblatt 02267.05) |
| Welding Process | SMAW / Stick Welding |
| Polarity | DCEP (DC Electrode Positive) |
| Positions | All positions; out-of-position capable per Haynes |
| ASME IX F-Number | F-43 |
| ASME IX A-Number | N/A (non-ferrous per QW-442) |
| Matching TIG/MIG Wire | ERNiCrMo-7 (AWS A5.14) |
Chemical Composition of Hastelloy C4 Welding Electrode Weld Deposit
| Nickel (Ni) | Chromium (Cr) | Molybdenum (Mo) | Iron (Fe) | Cobalt (Co) | Manganese (Mn) | Titanium (Ti) | Tungsten (W) | Silicon (Si) | Carbon (C) | Phosphorus (P) | Sulfur (S) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Balance (~65%) | 14.0-18.0 | 14.0-17.0 | 3.0 max | 2.0 max | 1.0 max | 0.70 max | 0.50 max | 0.20 max | 0.015 max | 0.04 max | 0.03 max |
Mechanical Properties of Hastelloy C4 (ENiCrMo-7) Weld Metal
| Property | Tensile Strength (min) | Elongation (min) |
|---|---|---|
| Value | 690 MPa (100,000 psi) | 25% |
Yield strength for the ENiCrMo-7 weld deposit is not published by the manufacturer. For WPS qualification, perform all-weld-metal tensile tests per ASME IX QW-150. The 25% elongation confirms excellent ductility for thermal cycling service, where joints must absorb expansion and contraction without cracking.
Base Metals Compatible with Hastelloy C4 (ENiCrMo-7) Electrode
| Category | Base Metal / Alloy | UNS | Applicable ASTM Standards / Notes |
|---|---|---|---|
| Primary Alloy | Hastelloy C-4 | N06455 | ASTM B574, B575, B619, B622, B626 |
| Ni-Cr-Mo Alloys | Hastelloy C-276 | N10276 | Compatible Ni-Cr-Mo alloy |
| Ni-Cr-Mo Alloys | Hastelloy C-22 | N06022 | Compatible Ni-Cr-Mo alloy |
| Ni-Cr-Mo Alloys | Hastelloy C-2000 | N06200 | Compatible Ni-Cr-Mo alloy |
| Ni-Cr-Mo Alloys | Alloy 625 | N06625 | Compatible Ni-Cr-Mo alloy |
| Dissimilar Joints | Carbon Steel | — | Welding with Hastelloy C-4 |
| Dissimilar Joints | Stainless Steel 304 | S30400 | C-4 to SS 304 welding |
| Dissimilar Joints | Stainless Steel 316 | S31600 | C-4 to SS 316 welding |
| Dissimilar Joints | Stainless Steel 317 | S31700 | C-4 to SS 317 welding |
| Filler Metal Option | ENiCrMo-7 | — | Used for C-4 to C-276 joints |
| Filler Metal Option | ENiCrMo-4 | — | Alternative for C-4 to C-276 joints; follow WPS requirements |
Get Hastelloy C4 Welding Electrode at Competitive Prices
Industries & Applications of Hastelloy C4 Welding Electrode
- Chemical Processing: Reactor vessel fabrication, heat exchanger tube-to-tubesheet joints, absorption column internals for HCl/H₂SO₄ service.
- Pharmaceutical: Reaction vessel welding for API production, solvent recovery equipment.
- FGD / Pollution Control: Scrubber welding, damper fabrication, stack liners in mixed-acid condensates.
Available Sizes & Welding Parameters for Hastelloy C4 Stick Electrode
| Diameter (mm) | Diameter (in) | Length | Pack | Amps | Polarity | Best For |
|---|---|---|---|---|---|---|
| 2.4 | 3/32 | 254 mm | 2.3 kg | 40-70 | DCEP | Root passes, thin wall, tight access |
| 3.2 | 1/8 | 356 mm | 4.5 kg | 70-100 | DCEP | General-purpose pipe & plate |
| 4.0 | 5/32 | 356 mm | 4.5 kg | 80-140 | DCEP | Fill passes, sections 6 mm+ |
| 4.7 | 3/16 | 356 mm | 4.5 kg | 120-150 | DCEP | Heavy plate, flat buildup & cladding |
Storage & Handling of Hastelloy C4 Coated Electrodes
To order Hastelloy C4 Electrode, follow these 9 important instructions:
- Electrode Type — SMAW; AWS A5.11 / ASME SFA-5.11: ENiCrMo-7
- Size — 2.4 mm, 3.2 mm, 4.0 mm, 4.8 mm; electrodes
- Current Type — DCEP only
- Welding Position — All positions (1G, 2G, 3G, 4G, 6G)
- Material Grade — Hastelloy C4; UNS N06455; W.Nr. 2.4610; EN ISO 14172: E Ni 6455
- Quantity — Specify the number of cans or the total kg required
- Standard — AWS A5.11 / ASME SFA-5.11; EN ISO 14172; ASME Section IX
- Documentation — MTC EN 10204 3.1/3.2; PMI Report; NACE MR0175 compliance; TPI certificate
- Packaging — Hermetically sealed metal cans; ISPM 15 compliant export cartons
- Delivery Destination — Domestic / International; specify port or delivery address
Frequently Asked Questions
What is the difference between the Hastelloy C4 coated electrode and C276 coated electrode?
Can AWS A 5.11 ENiCrMo-7 Welding Rod Be Used in Out-of-Position Welding?
Does the Hastelloy C4 Stick Electrode weld deposit require Post-Weld Heat Treatment?
Is the Hastelloy C4 Filler Electrode Suitable for Cladding Carbon Steel?
How does the Hastelloy C4 SMAW Electrode perform against Hydrochloric Acid?
What Polarity and Current Settings Are Recommended for Hastelloy C4 Welding Electrode?
DCEP. Current: 40-70 A (2.4 mm), 70-100 A (3.2 mm), 80-140 A (4.0 mm), 120-150 A (4.7 mm). Stringer beads, minimal weave, interpass below 200°F (93°C).
Can ENiCrMo-7 Electrode Join Hastelloy C4 to Stainless Steel in dissimilar joints?
Yes. ENiCrMo-7 joins C-4 to 304, 316, 317 stainless and carbon steels. The nickel-rich deposit prevents carbon migration and maintains corrosion resistance at the fusion line. Qualify per ASME IX with the actual base metal combination.
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